Umshini wokwenza uthayela wensimbi onezingqimba ezimbili uyisisetshenziswa esisebenza ngokuzenzakalelayo esisetshenziswa kakhulu ekwakheni, ezimotweni, emkhathini nakwezinye izinkambu. Umsebenzi oyinhloko walo mshini ukucubungula amashidi ensimbi abe amathayela ensimbi anengqimba ephindwe kabili anomumo nosayizi abahlukahlukene ngenqubo yokugoqa ebandayo.
1. Isimiso sokusebenza
Umshini wokwenza ithayela lensimbi elinezingqimba ezimbili usebenzisa inqubo yokugoqa ebandayo ukuze kucutshungulwe ishidi lensimbi ngokusebenzisa amaphasi amaningi ukuze kuncishiswe kancane kancane ukujiya futhi kwakhe umumo nosayizi odingekayo. Phakathi nenqubo yokucubungula, umshini uqinisekisa ukunemba kokucubungula kanye nekhwalithi ngokusebenzisa izinhlelo zokulawula ezinembile kanye nezinhlelo zokudlulisela.
2. Izici zesakhiwo
Isistimu yokudlulisa: Uhlelo lokudlulisela umshini wokwenza umshini wokugoqa obandayo wensimbi enezingqimba ezimbili lwakhiwe ikakhulukazi i-motor, i-reducer, i-gearbox, njll. Injini inikeza amandla, isinciphisi sidlulisela amandla ku-gearbox, futhi ibhokisi likagiya lidlulisela amandla ama-roller kanye nebhande lokuhambisa.
Isistimu ye-roller: Isistimu ye-roller iyingxenye eyinhloko yomshini we-roller wensimbi obandayo obandayo, ohlanganisa amarola aphezulu naphansi. Irola elingenhla lishayelwa injini futhi lingakwazi ukunyuka liye phezulu ukuze lilungise igebe ngerola eliphansi. Irola engezansi igxilile futhi isondelene nebhande lokuthutha ukuze kuthuthwe amathayili ensimbi acutshunguliwe anengqimba ekabili ngaphandle.
Isistimu yebhande le-conveyor: Isistimu yebhande lokuthutha iqukethe amabhande amaningi okuthutha futhi isetshenziselwa ukuthutha ngaphandle kwamathayili ensimbi anezendlalelo ezimbili asetshenziwe. Ibhande ngalinye le-conveyor lifakwe idrayivu yemoto ezimele ukulawula isivinini sokudlulisa nokuzinza.
Isikhunta kanye nesistimu yokwenza: I-mold and forming system yizingxenye ezibalulekile zomshini obandayo ogoqayo wethayela lensimbi elinezingqimba ezimbili futhi uhlanganisa ukubunjwa okuningi namabhlogo okwakha. Izibungu zisetshenziselwa umshini weshidi lensimbi libe yisimo nosayizi we-shingle yensimbi enezingqimba ezimbili. Ibhulokhi yokwakha isetshenziselwa ukukhipha amathayela ensimbi anezendlalelo ezimbili asetshenziwe esikhunjeni ukuze kube lula ukuthuthwa nokuqoqwa okulandelayo.
Isistimu yokulawula: Isistimu yokulawula ingenye yezingxenye eziyinhloko zomshini wokwenza ithayela lensimbi elinezingqimba ezimbili. Iqukethe i-PLC, isikhombimsebenzisi somshini womuntu, njll. Uhlelo lokulawula lunesibopho sokulawula okunembile nokuphathwa kwezingxenye ezihlukahlukene zomshini ukuze kuqinisekiswe ukusebenza okuvamile komshini nokuzinza kwekhwalithi yokucubungula.
Imishini yokuvikela ukuphepha: Ukuze kuqinisekiswe ukuphepha kwabaqhubi, umshini wokwenza amathayela wensimbi onezingqimba ezimbili uhlonyiswe ngezinhlobonhlobo zamadivayisi okuvikela ukuphepha, njengamadivayisi okuvikela ugesi wezithombe, izinkinobho zokumisa izimo eziphuthumayo, njll. Lawa madivayisi angakwazi ukusika ngokushesha acime ugesi lapho kwenzeka okungavamile emshinini ukuze kuvikelwe ukuphepha kwabaqhubi.
3. Inqubo yokusebenza
Beka ishidi lensimbi ku-feeder yomshini;
Qala umshini, futhi uhlelo lokudlulisela ludlulisela amandla ohlelweni lwe-roller kanye nesistimu yebhande lokuhambisa;
Igebe phakathi kwama-roller angenhla naphansi liyancipha kancane kancane, futhi ishidi lensimbi lingaphansi kokucubungula okubandayo okubandayo;
Isistimu yokubumba ikhipha amathayela ensimbi anezendlalelo ezimbili asetshenziwe esikhunjeni futhi iwakhiphe ngesistimu yebhande lokuhambisa;
Ama-opharetha ahlola futhi ahlele amathayela ensimbi anezendlalelo ezimbili asetshenziwe ukuze aqinisekise ukuthi ikhwalithi nosayizi uhlangabezana nezidingo.
4. Izinzuzo kanye nokusetshenziswa
Izinga eliphakeme lokuzenzakalela: Umshini wokwenza amathayela wensimbi onezingqimba ezimbili usebenzisa isistimu yokulawula ethuthukisiwe kanye nesistimu yokudlulisa, ekwazi ukubona ukucubungula okuzenzakalelayo ngokugcwele, ukuthuthukisa ukusebenza kahle kokukhiqiza nokunciphisa izindleko zabasebenzi.
Ukunemba okuphezulu: Ngenxa yokwamukelwa kwezinhlelo zokulawula ezinembayo kanye nezinhlelo zokudlulisela, ukunemba kokucubungula kanye nekhwalithi yomshini wokwenza umshini wokugoqa wethayela wensimbi onezingqimba ezimbili kuqinisekisiwe ngempumelelo. Ngesikhathi esifanayo, ukuklanywa kwe-mold kanye nesistimu yokwenza kungabuye kuqinisekise ukuhambisana nokuzinza kokuma nobukhulu bamathayili ensimbi aphindwe kabili.
Ukusebenza okubanzi: Umshini wokubumba owenziwe ngamathayili wensimbi onezingqimba ezimbili ungacubungula amashidi ensimbi ezinto ezihlukahlukene, njengensimbi engagqwali, i-aluminium, ithusi, njll. Ngesikhathi esifanayo, umshini ungenziwa ngokwezifiso ngokuvumelana nezidingo ezahlukene ukuze uhlangabezane ne izidingo zemikhakha ehlukene.
Isikhathi sokuthumela: Oct-30-2023