Uyini umshini wokusika ohlukaniswe izinhlobo eziningana
Umshini wokusika, owaziwa nangokuthi umugqa wokusika, umshini wokusika, umshini wokusika, yigama lemishini yokusika insimbi.
1. Injongo: Ifanele ukugunda ubude bemichilo yensimbi, nokuhlehlisa imicu emincane eyisikiwe ibe imiqulu.
2. Izinzuzo: ukusebenza okulula, izinga eliphezulu lokusika, ukusetshenziswa kwezinto eziphezulu, kanye nokulawulwa kwesivinini esingenasinyathelo sejubane lokusika.
3. Isakhiwo: Kuqukethe ukuqaqa (ukuqaqa), ukubeka izinto ezihamba phambili, ukusika nokusika, ukugoqa (ukuhlehlisa), njll.
4. Izinto ezisetshenziswayo: i-tinplate, ishidi lensimbi ye-silicon, umugqa we-aluminium, ithusi, ishidi lensimbi engagqwali, ishidi likathayela, njll.
5. Izimboni ezisebenzayo: ama-transformer, amamotho, izinto zikagesi zasendlini, izimoto, izinto zokwakha, izimboni zokupakisha, njll.
Umshini wokusika insimbi yeshidi(i-slitter, umshini wokusika-ubude)
Umshini wokuhlinza, owaziwa nangokuthi ulayini wokuhlinza, umshini wokuhlinza, umshini wokuhlinza, usetshenziselwa ukuqaqa, ukuklebhula, kanye nokusonta amakhoyili ensimbi abe amakhoyili anobubanzi obudingekayo. Ilungele ukucubungula insimbi ye-carbon ebandayo egoqwe futhi eshisayo, insimbi ye-silicon, i-tinplate, insimbi engagqwali kanye nezinto ezihlukahlukene zensimbi ngemva kokumbozwa kwendawo.
1. Injongo: Ifanele ukugunda ubude bemicu yensimbi, nokuhlehlisa imicu emincane eyisikiwe ibe imiqulu.
2. Izinzuzo: ukusebenza okulula, izinga eliphezulu lokusika, ukusetshenziswa kwezinto eziphezulu, kanye nokulawulwa kwesivinini esingenasinyathelo sejubane lokusika.
3. Isakhiwo: Kuqukethe ukuqaqa (ukuqaqa), ukubeka izinto ezihamba phambili, ukusika nokusika, ukugoqa (ukuhlehlisa), njll.
4. Izinto ezisetshenziswayo: i-tinplate, i-silicon steel sheet, i-aluminium strip, ithusi, ishidi lensimbi engagqwali, ishidi elinothayela.
5. Izimboni ezisebenzayo: ama-transformer, amamotho, izinto zikagesi zasendlini, izimoto, izinto zokwakha, izimboni zokupakisha, njll.
Imishini yokusika ihlukaniswe yaba izikere ezihambisanayo kanye nezikere ze-oblique blade. Ama-blade shears ahambisanayo. Ama-blade amabili alo mshini wokugunda ayahambisana. Ngokuvamile isetshenziselwa ukugunda okuphambene kwezimbali (isikwele, i-slab) namanye amabhilidi esigaba esiyisikwele nesingunxande, ngakho-ke kubizwa nangokuthi umshini wokugunda i-billet. Lolu hlobo lomshini wokugunda ngezinye izikhathi lusebenzisa izindwani ezimbili ezakhayo ezingxenyeni ezigoqiwe ezisikiwe ezibandayo (njengezikhala zamashubhu ayindilinga kanye nensimbi encane eyindilinga, njll.), futhi ukwakheka kwensingo kushintshwa ukuze kube nokuma kwengxenye yesiphambano se-cut-futhi. -ingxenye egoqiwe. Umshini wokugunda we-Oblique blade. Ama-blade amabili alo mshini wokugunda, i-blade engenhla ithambekele, i-blade engezansi ivundlile, futhi i-engeli ethile komunye nomunye. Ukuthambekela kwe-blade engenhla kungu-1°～6°. Lolu hlobo lomshini wokugunda luvame ukusetshenziselwa ukugunda okubandayo kanye nokugunda okushisayo kwamapuleti ensimbi, ama-strip steels, ama-slabs amancane namapayipi amapayipi ashiselwe. Ngezinye izikhathi ibuye isetshenziselwe ukusika insimbi encane ibe izinyanda.
Lapho ugoqa izinto zewindi lewebhu elivulekile, umshini wokugunda we-oblique blade uvame ukusetshenziselwa ukusika ikhanda nomsila womucu (uma umugqa osetshenzisiwe unganqunywa), ukuhlanganisa nokushisela amakhoyili amakhulu ensimbi.
Umshini wokugunda we-oblique blade wenza i-blade engenhla ithambekele futhi i-blade engezansi ivundlile. Inhloso yawo ukunciphisa ubude bokugunda kwe-shear nesiqephu esizosikwa, ngaleyo ndlela kuncishiswe amandla okugunda nokunciphisa ubukhulu bomshini wokugunda. , Futhi lula isakhiwo. Imingcele eyinhloko yomshini wokugunda i-oblique blade yilezi: amandla amakhulu okugunda, i-angle yokuthambekela kwe-blade, ubude be-blade kanye nezikhathi zokusika. Le mingcele inqunywa ngokusho kobukhulu kanye nezakhiwo zemishini yesiqephu esigoqiwe
Amakhoyili ensimbi asikwa kanjani?
Ukusika insimbi empeleni kuyinqubo yokusika. Imiqulu emikhulu noma amakhoyili ensimbi asikwa ngobude ukuze kwakheke imicu yensimbi emincane kuneyasekuqaleni ngobubanzi. Lena inqubo ezenzakalelayo lapho ikhoyili eyinhloko iqhutshwa ngomshini onama-rotary blade acijile, eyodwa phezulu nenye ngaphansi, evame ukubizwa ngokuthi imimese.
Nakuba imimese, ngokusobala, iyisihluthulelo senqubo yokukhipha ikhoyili, imimese kanye nokokuhlanganisa kabusha kufanele konke kuqondaniswe futhi kusethwe ngendlela efanele (ukususwa kwemimese kanye namazinga okucindezela okuqaqa/ukuhlehla abalulekile) ukuze kugwenywe izinkinga. Imimese engacacile kanye nokusetha okubi kungaholela emaphethelweni abhontshisiwe, i-edge wave, i-camber, i-crossbow, izimpawu zommese, noma ububanzi bokusika't ukuhlangabezana nemininingwane.
Olunye uhlelo lokusebenza oluyisisekelo lokucubungula alunalutho. Ulayini ongenalutho uzoqaqa impahla, ikuleveli, bese uyisika ibe ubude nobubanzi obucacisiwe. Ngenxa yalokho, okungenalutho kuvame ukungena ngqo enqubweni yokukhiqiza ngaphandle kokugunda kabusha. Ukuze kuzuzwe ukubekezelelana okufunayo, imigqa engenalutho isebenzisa isistimu yokuphakelayo yokubekezelelana eduze, izinqamuli eziseceleni kanye nama-in-line slitters.
Imigqa yokusika ukuya kubude ngokuvamile icatshangwa njengezinhlelo ezikhiqiza amashidi. Amashidi asikwa abe usayizi ojwayelekile futhi aphinde agundwe ekugcineni komsebenzisi. Ukuze kuzuzwe ukubekezelelwa kokucaba, okokusebenza kokusika kuye kobude kudinga ukuba nezileveli zokulungisa ezinembayo. Lezi zilinganisi zinweba insimbi ibe ngaphezu kwephuzu layo lokukhiqiza (inani lokucindezeleka insimbi engayithatha ekuqaleni kokuguqulwa okuhlala njalo) ukuze kususwe izingcindezi zangaphakathi futhi kukhiqize ishidi eliyisicaba.
umshini wokusika ikhoyili
Izinketho Ezivamile Zokuqeda Ekucubunguleni Insimbi
Indlela ejwayeleke kakhulu yokubhoboza insimbi isebenzisa irola yokubhoboza ephiniwe ejikelezayo. Lesi isilinda esikhulu esinezinaliti ezicijile, ezicijile ngaphandle ukuze sibhoboze izimbobo ensimbi. Njengoba insimbi yeshidi iqhutshwa phezu kwerola yokubhoboza, iyazungeza, ibhoboze izimbobo eshidini elidlulayo. Izinaliti eziku-roller, ezingakhiqiza izinhlobonhlobo zamasayizi wembobo, ngezinye izikhathi ziyashiswa ukuze zincibilike kanyekanye insimbi eyenza indandatho eqinisiwe ezungeze imbobo.
Insimbi yokupenda ngaphambili iyisidingo esivamile samakhasimende. Ngaphambili-insimbi ependiwe ikhiqizwa ukusetshenziswa okuqondile kopende (emva kokuhlanza nokugqama) eshidini lensimbi emugqeni wokwemboza ikhoyili. Umdwebo wekhoyili ungasetshenziselwa ukufaka upende wepende ngokuqondile eshidini lensimbi elingagcotshiwe noma eshidini lensimbi elinamekwe ngensimbi, okuhlanganisa nothayela. Ukudweba kwangaphambili kwandisa izakhiwo zensimbi ezilwa nokugqwala.
Ukugxila emigqeni yokusika
Itimu evamile phakathi kwabakhiqizi nezikhungo zesevisi ukuthi imigqa yokusika isiphenduke inqubo yempahla enamamajini aphansi kakhulu. Uma kucatshangelwa inani elimangalisayo lokukhiqiza elithuthele phesheya kwezilwandle muva nje, kulandela ukuthi imigqa eminingi yokusika e-US ijahe imakethe encane kakhulu.-noma, ngokumane nje, imakethe ye-slitting inomthamo omkhulu kakhulu. I-Carbon steel ishaywe kanzima kakhulu ngoba idinga ubuchwepheshe obusezingeni eliphansi futhi ngokuvamile ingacutshungulwa kusetshenziswa abasebenzi abangenamakhono, ababiza kancane.
Ukugcina umkhakha wezokukhiqiza kuleli zwe, izimboni kufanele ziqhubeke zithuthuka ekusebenzeni kahle. Abakhiqizi namaphrosesa bangakwazi futhi kufanele bacacise imishini emisha esebenza ngesivinini esiphezulu futhi ivumele ukusetha okusheshayo, okuyizithako ezimbili ezibalulekile ekusebenzeni kahle. Uma umugqa omusha wokuhlinza ungekho emakhadini, nokho, izingxenye eziningi ezikhona zomugqa wokusika zingathuthukiswa ukuze kuthuthukiswe ukusebenza kahle.
Ukukhetha izakhi ezifanele akusho ukukhetha ezibiza kakhulu. Ama-coil processors kufanele akhethe izingxenye ezihambisana nohlobo lwemikhiqizo esetshenziswayo, imvamisa yezinguquko zokusetha, kanye nomsebenzi otholakalayo wokusebenzisa ulayini. Ezinye zezinto ezithinta ukusebenza kahle komugqa wokusika wukugcina ikhoyili yokungena; izinguquko zekhoyili ngaphakathi kobubanzi (ID); ukushintsha kwamathuluzi e-slitter; ukuphathwa kwe-scrap; futhi strip tension.
Uhlelo oluhle lokugcina ikhoyili lungathuthukisa ukusebenza kahle ngokunciphisa isikhathi sokuphumula nokuvumela ukusetshenziswa kahle kwamakhreyini angaphezulu. Ikhono lokumisa amakhoyili amaningi libalulekile ngoba livimbela ukulinda kulayini, futhi livumela umqhubi we-crane ukuthi abuyise futhi alayishe amakhoyili noma nini lapho kufaneleka, hhayi lapho kudingekile. Imishini evamile yokugcina ikhoyili ama-turntile, amasaddle, nama-turntable.
Ama-Turnstiles anezingalo ezine afanele izicelo eziningi ze-slitting line. Ngenxa yokuthi ayazungeza, avumela u-opharetha welayini ukuthi akhethe noma iyiphi ikhoyili nganoma iyiphi indlela. Nokho, zisekela amakhoyili nge-ID, futhi zingalimaza amakhoyili amancane, asindayo. Futhi, kungaba nzima ukulayisha ikhoyili ye-ID encane
Uthanda noma ungathandi, imigqa yokusika, njengemisebenzi eminingi yokukhiqiza, manje isiqhudelana nemisebenzi ebiza kancane emhlabeni wonke. Izinga eliphezulu kanye nesevisi iyodwa akuqinisekisi inzuzo noma ukuphila. Ukuze bahlale bencintisana, ama-coil processors kufanele asebenzise imigqa yawo yokusika ngezinga eliphezulu. Ukubhekisisa izindawo ezisemqoka ezithinta ukusebenza kahle kwentambo yokusika, nokusebenzisa izinto ezifanele kakhulu kulezo zindawo, kuhlangene nokuqashwa kwabasebenzi nokuqeqeshwa okufanele, kungasiza ama-coil processors ukuthi aqhubeke encintisana embonini eya ngokuya iqhudelana.
ukugunda okundizayo kusike kumugqa wobude
Ishidi lomshini wokuhlinza wensimbi usike ukuya ubude umshini onommese wokusika
Amathiphu mayelana nomshini wokusika insimbi
Imishini yomshini wokusika insimbi ihlukaniswe ngezigaba ezintathu: umshini wokusika insimbi olula, umshini wokusika insimbi ozenzakalelayo we-hydraulic semi-automatic metal, othomathikhi umshini wokusika insimbi.
Izici zomshini wokusika insimbi: Yakhiwa i-decoiler (i-discharger), umshini wokulinganisa, indawo yokuqondisa, imishini yokusika (imishini yokusika), umshini wokusonga, njll. Isika amakhoyili ezinto ezibanzi abe amakhoyili amancane anosayizi othile ngokuya ngobude obubekiwe. ukulungiselela ezinye izinqubo zokucubungula esikhathini esizayo.
Umsebenzi womshini wokuhlinza wensimbi: Izinto zokuhlikihla zomshini wokuhlinza wensimbi ikakhulukazi amakhoyili ensimbi, njengensimbi eyisihluthulelo, insimbi engagqwali, njll., ehlukanisa umucu enanini lemininingwane edingekayo. Ilungele ukucubungula insimbi ye-carbon egoqelwe ebandayo neshisayo, insimbi ye-silicon, i-tinplate, insimbi engagqwali kanye nazo zonke izinhlobo zamakhoyili ensimbi ngemva kokumbozwa kwendawo.
Izinzuzo zomshini wokuhlinza wensimbi: ukwakheka okunengqondo, ukusebenza okulula, izinga eliphezulu lokuzishintshashintsha, ukusebenza kahle kokukhiqiza okuphezulu, ukusebenza kahle okuphezulu, futhi kungacubungula amakhoyili ahlukahlukene abandayo, aginqike ashisayo, amapuleti ensimbi ye-silicon, amapuleti ensimbi engagqwali, amapuleti ombala, i-aluminium. amapuleti kanye ne-electroplated noma Zonke izinhlobo zamapuleti ahlanganiswe ngensimbi ngemva kokunameka.
Izingxenye zomshini wokuhlinza wensimbi: Umshini wokuhlinza wensimbi ikakhulukazi wakhiwe i-trolley yokudla, i-decoiler, umshini wokulinganisa, umshini wokuhlinza, i-winder ye-scrap, i-tensioner, i-winder, nedivaysi yokukhipha.
Isakhiwo somshini wokusika insimbi: isisekelo sishiselwe ngensimbi yesigaba nensimbi yensimbi, futhi siphathwa ngekhwalithi.
I-archway engaguquki, ubukhulu be-180mm-1 ucezu; ukujiya kwe-archway engu-100mm-1 ucezu; ipuleti lensimbi elishiselwe, ukwelashwa kokuguga, ukucubungula ngokunemba ngomshini oyisicefe.
I-arch enyakazayo ihanjiswa ngesandla; impahla yesihlalo esishelelayo: QT600; isondo lokuphakamisa i-cutter shaft kanye ne-worm pair kuyaphakanyiswa futhi kwehliswe ngokuvumelanayo, isondo lesandla lilungiswe kahle ngesandla, futhi ukunemba kokuphakamisa nokubuyisela akukho ngaphezu kuka-0.03mm.
I-shaft yethuluzi: ububanziφ120mm (h7), ubude obusebenzayo be-shaft yamathuluzi: 650mm, ububanzi bokhiye 16mm; impahla engu-40Cr eyakhayo, ecishayo futhi efudumeza i-HB240∽260, ukukhanda imishini, ukucutshungulwa kwamafrikhwensi amaphakathi, ukugaya, ucwecwe oluqinile lwe-chrome, bese ugaya; umphini wamathuluzi awupheli Omkhulu kuno-0.02mm, futhi ihlombe liyagijima ukuphuma akufanele kube kukhulu kuno-0.01mm.
Ukuzungezisa kweshafti yommese kushayelwa amajoyinti asemhlabeni wonke, ibhokisi legiya elihambisanayo, futhi amandla ashayelwa ukulawulwa kwesivinini sokuguqulwa kwemvamisa ye-AC15KW. I-gearbox ye-synchronous: ukushisela ipuleti lensimbi, ukwelashwa kwekhwalithi, ukunemba komshini wokuthwala izimbobo ngomshini oyisicefe, amagiya akhiwe nge-40Cr, acinywe futhi aqinile i-HB247∽278, yacisha i-HRC38∽45.
Ukukhiya i-knife shaft: Inati ikhiya ithuluzi, futhi amantongomane angakwesokunxele nakwesokudla ayazungeziswa.
Izinhlobo zama-slitting machine blades kanye nobubanzi bokusebenza
Indlela yokukhetha i-slitting machine blade inqunywa ngokusho kohlobo nobukhulu bezinto zokusika. Ngokuvamile, indlela yokusika yomshini wokusika ihlanganisa ukusika ummese oyisikwele kanye nokusika ummese oyindilinga.
umshini we-coil slitter
1. Ukuhlukaniswa kommese wesikwele kufana ne-razor, i-blade igxiliwe kumnikazi wommese womshini wokusika, futhi ummese ulahlwa ngesikhathi sokusebenza kwezinto, ukuze ummese usike impahla ubude ukuze ufeze inhloso yokusika. Ama-slitting machine blades ahlukaniswe ikakhulukazi ama-blade anohlangothi olulodwa nama-blade anezinhlangothi ezimbili:
Ama-blade anohlangothi olulodwa angcono uma usika amafilimu awugqinsi, ngoba ama-hard blades awajwayele ukususwa lapho i-slitter ihamba ngesivinini esikhulu. Ama-blade anohlangothi olulodwa atuswa ukuqina phakathi kuka-70-130um.
Ama-blade anezinhlangothi ezimbili athambile futhi afanele izinto ezincanyana. Ngale ndlela, ukuqina konqenqema lwefilimu kuqinisekisiwe, futhi impilo yesevisi inganwetshwa ngesikhathi esifanayo. Ama-blade anezinhlangothi ezimbili anconyelwe ukushuba okungaphansi kuka-70um.
Maqondana nendlela yokuhlinza yomshini wokuhlinza, ukusika kommese oyisikwele ngokuvamile kuhlukaniswa ngokunqunywa kwe-slot kanye nokusika okumisiwe:
I-1) Uma izinto zisebenza ku-roller grooved, ummese wokusika uphonswa emseleni we-grooved roller, futhi impahla inqunywe ubude. Ngalesi sikhathi, impahla ine-engeli ethile yokugoqa ku-roller ye-sipe, futhi akulula ukukhukhuleka.
I-2) Ukusika okulengayo kusho ukuthi lapho impahla idlula phakathi kwama-roller amabili, i-blade iwela ukusika impahla ngobude. Ngalesi sikhathi, i-material isesimweni esingazinzile, ngakho-ke ukunemba kokusika kubi kakhulu kunokwesikwe sokufa. Kodwa le ndlela yokusika ilungele ukusethwa kommese futhi ilungele ukusebenza.
2. Ukusika ummese oyindilinga ikakhulukazi kunezindlela ezimbili: ukusika idiski eliphezulu nangaphansi kanye nokusika ummese oyindilinga.
Ukusika ummese oyindilinga kuyindlela eyinhloko yokusika yokusika ifilimu ewugqinsi, ifilimu eliwugqinsi eliyinhlanganisela, iphepha nezinye izinto. Ugqinsi lwefilimu lempahla yokusika lingaphezu kuka-100um. Kunconywa ukusebenzisa ummese oyindilinga ukusika.
I-1) Izindlela zokuhlukanisa ummese we-disc ophezulu naphansi zisetshenziswa kakhulu, ikakhulukazi kufaka phakathi ukusika oku-tangent kanye nokusika okungeyona i-tangential.
Ukusika i-Tangent kusho ukuthi i-material isikwa ngendlela ye-tangential yabasiki be-disc abangaphezulu naphansi. Lolu hlobo lokusika lulungele ukulungiselelwa kommese. Ummese we-disc ophezulu kanye nommese we-disc ophansi ungalungiswa ngokuvumelana nezidingo zobubanzi bokusika. Ububi bayo ukuthi impahla kulula ukukhukhuleka endaweni yokusika, ngakho-ke ukunemba akuphakeme, futhi ngokuvamile ayisetshenziswa manje.
I-non-tangential slitting isho ukuthi into kanye nommese wediski ophansi kune-engeli ethile yokugoqa, futhi ummese wediski ophansi uwa ukuze usike into. Le ndlela yokusika ingenza ukuthi izinto zingakwazi ukukhukhuleka, futhi ukunemba kokusika kuphezulu. Kodwa akulula kakhulu ukulungisa ummese. Lapho ufaka ummese we-disc ephansi, i-shaft yonke kufanele isuswe. Ukusika ummese oyindilinga kulungele ukusika amafilimu namaphepha ayinhlanganisela aminyene.
2) Ukusetshenziswa kwe-circular knife extrusion slitting embonini akuvamile kakhulu. Ikakhulukazi yakhiwe i-roller engezansi evunyelaniswe nesivinini sezinto ezibonakalayo futhi ine-engeli ethile yokugoqa ngezinto kanye nommese wokusika umoya okulula ukuwulungisa. Le ndlela yokusika ingadabula amafilimu epulasitiki amancane, kanye nephepha eliwugqinsi, izindwangu ezingalukiwe, njll. Lena indlela elula kakhulu yokusika, futhi iyindlela yokuthuthukiswa kwendlela yokusika umshini wokusika.
I-Checkered Plate embossing umshini
I-Checkered Plate embossing umshini
I-embossing inqubo yokwenza insimbi yokukhiqiza imiklamo ephakanyisiwe noma eshisiwe noma ukukhululeka kwendwangu yeshidi ngokusebenzisa i-roller yesilisa neyesifazane efaniswayo, ngokombono ngaphandle kokushintsha kobukhulu bensimbi, noma ishidi elidlulayo noma umucu wensimbi phakathi kwamaroli wephethini oyifunayo. .
Ekugcineni, kukhona ukwakhiwa, lapho insimbi yenziwa ngokoqobo ibe ingxenye. Ngokuvamile insimbi iyagotshwa, noma yakheke, ibe yizimo ezithile ezizosetshenziswa ekukhiqizeni. Ukwakha kungakha ucezu lokho's inkimbinkimbi njengomzimba wemoto, noma ilula njengephaneli.
Insimbi iqinile, ihlala isikhathi eside futhi iyimpahla efanelekile yayo yonke into kusukela kumapayipi e-HVAC kuya ezimotweni zikaloliwe. Kudinga ukucutshungulwa kwensimbi nokuqeda ukuze uphendule ikhoyili eyinhloko ibe yingxenye eqediwe.
Isikhathi sokuthumela: Jan-05-2024